6,000 plastic parts, every one to print
One of our largest single runs: 6,000 pieces of a machined plastic component, held to the same documentation standard as our metal work.
6,000 machined plastic parts in a single order, and every one to print.
- Client
- Medical device customer
- Industry
- Medical
- When
- 2010s
- Made in
- Riviera Beach, Florida
- Services
- CNC machiningComponent manufacturingInspection
The challenge
Machined plastics move, flex, and heat up differently than metal. Holding tolerance across thousands of pieces takes process work up front.
What we did
- Developed the process and fixturing before the production run
- Proved it out on first article, then locked the process
- Inspected and documented the full run
The result
6,000 PEEK pieces delivered to print in about eight weeks, with the process locked for repeat orders.
What this means for your part.
Process first
Fixturing and toolpaths proven before the run, so tolerance held from part one to part 6,000.
Plastics done right
Stress, heat, and movement managed for materials that don't behave like metal.
Same documentation as metal
Every piece inspected and documented to the same standard.
Have a project like this?
Let's talk.
Our engineers review every drawing for manufacturability and return a detailed quote — typically within 48 hours. Confidential, with an NDA on request.
- NDA on request
- DFM feedback included
- Direct line to an engineer